Photoinitiator free UV-curing DirectCure

     

    The direct initiation of polymerization and crosslinking of acrylates by high-energy photons  is called photoinitiator free UV-curing. The acrylate molecule itself forms the “chromophor” needed for the radical formation. Patent pending.

     

     

    photoinitiator free uv curing directcure

    Benefits of photoinitiator-free UV curing

     

    1. Highest output from direct excitation of the acrylate double bond:
    • Improvement of chemical and temperature resistance
    • Better mechanical properties
    • Better light and weathering stabilitiy.
    • Crosslinking of fixed systems (UV water-based coatings) and post-crosslinking of polymers with residual double bonds efficient possible
    • Crosslinking density higher than with EBH (Electron Beam Hardening)
    • no negative influence to the substrate as EB on Paper, PVC, etc
    2.  No or very low (<0.5%) concentrations of photoinitiators required, resulting in:
    • Significant reduction of migration and VOC (Volatile Organic Compounds) emission
    • No “UV odor”
    • Limit values for migration from food packaging can be adhered to.
    • Migration and VOC emission similar to EBH at doses of 30 to 40 kGy.
    3. Oxygen sensitivity of UV curing greatly reduced:
    • Operation of UV systems up to 1000 ppm residual oxygen possible.
    • Nitrogen production through PSA (Pressure Swing Adsorption) as an alternative to vaporization possible.
    Applications

    Food packaging, Furniture, Floor, Automotive

    DirectCure compared to the Electron Beam Hardening (EBH): Extractable acrylates from offset printing.

    DirectCure compared to the Electron Beam Hardening (EBH): Extractable acrylates from offset printing.

    The EU Regulation of 2016 calls for a specific migration limit (SML) of <10μg/kg (10 ppb) for food packaging starting at 1 January 2016. This limit is well below what we have using our method.

    An upgrading of existing installations is possible. Contact us – we will find the right solution for your application.

     

    IOT GmbH filed a patent for the process of the photoinitiator-free UV curing.

    Photoinitiator free UV-curing - DirectCure - Iot Leipzig

    IOT GmbH Leipzig

    Innovative Surface Technologies

    Applications

    UV - Technik
    Plasma- und Ionenstrahltechnik
    Silanisierung

    Contact

    IOT Innovative Oberflächentechnologien GmbH
    Wissenschaftspark Leipzig, Gebäude 33.0
    Permoserstraße 15

    04318 Leipzig
    Deutschland
    Phone +49 341 23823 100 
    Fax +49 341 23823 199
    E-mail: info@iot-gmbh.de
    www.iot-gmbh.de